The customer is an Australian group company, which produces diesel exhaust treatment fluid AdBlue (also known as: AdBlue, automotive urea, and automotive environmentally friendly urea), which is a consumable that must be used in SCR technology. The original process flow is a semi-automatic operation mode of manual weighing, mixing, and pouring into the stirred reactor. Due to the increase in production capacity and labor costs, the customer needs to make a full-line automation system.
After obtaining customer needs and information, Wijay Company conducted on-site inspections of the customer's plant structure, experimentally analyzed material characteristics, combined the customer's existing work processes and customer needs, and considered the sustainable upgrading of subsequent production lines. After systematically and scientifically analyzing the customer's actual situation, a fully automated production system was designed for the customer, including: high-purity water production metering system, urea granule feeding storage, transportation metering system, mixed reaction production system, finished product storage, and shipment metering system, enabling the customer to achieve unmanned production throughout the entire process and greatly improve production efficiency.
Wijay Company's in-depth research on materials and rich professional technical knowledge have successfully solved the technical problems of urea granules, such as easy moisture absorption, caking, and heat sensitivity. The unique pneumatic conveying technology makes the entire system run efficiently and stably. It has helped customers realize production automation and successfully completed a difficult case that industry peers dared not take over.
System features:
1. Conveying capacity 18T/H, 100m3 tank, conveying distance 15 meters, intermediate phase conveying;
2. Raw material area: ton bag unloading? intermediate phase conveying to storage tank? storage tank weighing? spiral batching? weighing tank? sparse phase conveying to reactor? reactor mixing
Advantages of Weijie pneumatic conveying system:
1. Intermediate phase conveying, uniform material conveying, reduced wear on pipe wall, small air volume, small dust removal equipment selection, low energy consumption;
2. External bypass, can realize automatic sequential clearing and cleaning of pipes in emergency stop;
3. The vibration bin bottom design effectively solves the problem of material water absorption and easy bridging;
4. According to the latest formula requirements of Baodi, high-precision automatic batching can be achieved through the spiral and weighing system;
5. Modular design, its advantage is to reduce on-site operation content, shorten on-site operation time, reduce on-site safety hazards, and minimize the impact on the existing production order;
6. The optimized graded dust collection system effectively reduces dust in the production environment;
7. The unique patented system design solves the difficulties in urea granule transportation, helps customers achieve fully automated batch production, and saves time and labor costs.
