New Materials

The client is a listed company that produces functional materials. Wijay designed and built a new material fully automated production line for it. The materials transported are hydrated lime and clay, with a total production capacity of 36 tons per day.

Bulk materials are pneumatically transported from the tank truck to an 80 cubic meter outdoor large silo. The materials are transported from the large silo to the weighing tank. The weighing tank measures the required materials according to the preset formula of the central control system, realizing fully automated processing of materials and greatly saving money. It reduces transportation costs and labor costs, and can monitor material usage in real time. The dust emission concentration of the dust collector is ≤30mg/Nm3. Noise Index: Equipment
Less than 80DB tested at 1 meter away. The control logic is simple and easy to use, runs smoothly and the weighing error is less than 0.5%. The logic chain is perfect and the operation is safe and guaranteed.

The customer is a company engaged in the production of chemical raw materials, chemical products, and new materials. Wijay designed and built a fully automated material production line for it, which can transport and process more than 10 kinds of mineral powder and other powder materials at the same time, with a production capacity of up to 60 tons per day. The process of production line design includes: unpacking of tons of bags, transportation, storage, unloading, batching, weighing and measuring, and mixing.

This system can manage the raw material formula according to the overall production situation of the workshop, which not only improves the quality of the product, but also makes the product quality of each batch completely consistent. In addition, the independent centralized dust recovery system can effectively reduce dust spillage, making the working environment more hygienic and environmentally friendly. At the same time, the operation method is optimized to make the operation simpler and more convenient for personnel. Only a few people are needed to control the entire workshop, which greatly reduces labor costs.

As the world's most advanced and large-scale cable manufacturing base, customers have put forward many advanced design requirements. Therefore, we designed an information-based and intelligent material automation system for our customers. The system has achieved an annual production capacity of 90 million core kilometers of cable materials. Fully automated centralized processing and metering transportation.

The customer is the world's leading optical materials leader and a listed company. Weijie designed and built a newly put into production central feeding and batching system for its 10 production lines.
The production of optical materials requires very precise formulas and high cleanliness, so Wijay designed a fully automated batching and mixing system according to food-grade standards. The formula uses more than ten kinds of powders and granules as raw materials, and the properties of the raw materials are also diverse, especially the bulk density range from 0.3 kg per liter to 3.8 kg per liter. In addition to moisture absorption properties, the material also has sticky properties, which is a severe test for the material conveying and mixing system. Wijay engineers used Wijay's patented ACU and dual-pipe conveying technology to completely overcome the technical problem of pipe blockage. In the mixing system, Wijay's specially designed double rotary mixer has the characteristics of high mixing efficiency and fast material discharging, making it easy to supply 120 tons of highly uniform mixed materials per day with two mixing equipment.

The client is a listed company in the electronic materials industry. Wijay designed and built a number of fully automated production lines for new electronic materials, with a total production capacity of 60 tons per day. The processes involved in the production lines include slurry batching, mixing, sintering, Crushing, conveying, storage, screening, mixing, demagnetization, packaging, etc., the fully automated design reduces the number of operators on the original production line from 25 to 3, but the output increases from 300 kg per hour to 900 kg per hour, the new The production line put into use has comprehensively improved the stability of the product, making each batch of product technology completely consistent.

The client company is affiliated to the New Materials Research Institute of Sun Yat-sen University and is mainly engaged in the equipment development and manufacturing of ecological and environmentally friendly building materials. The company's newly established fireproof board production line requires the use of up to 8 types of powder materials and a variety of fluid materials.
  The automated material processing system designed by Wijay Company for the client company can fully automatically realize the collection, storage, transportation and measurement of materials, thus saving a lot of labor costs and ensuring the safety of material supply.
The powder materials used in the fireproof board include calcium carbonate, calcium sulfate, industrial boiler ash and other materials with completely different physical properties. Wijay's unique pneumatic conveying technology not only achieves efficient conveying, but also the entire system operates efficiently, greatly reducing the cost. Customer-side equipment investment.