Food and Pharmaceutical Automated Feeding System
Flour
Powder
Fine sugar
Particles
Glucose syrup
Tablet
The materials that are good at conveying include flour, starch, salt, sugar, powdered sugar, monosodium glutamate, milk powder, invert syrup, glucose syrup, preserved fruit syrup, palm oil, salad oil, soybean oil, shortening, process water, egg liquid, flavors, etc.
For powders, granules and tablets, Wijay has solved the automated production needs of many food and pharmaceutical companies with clean industrial design and precise batching accuracy.
Food and Pharmaceutical Industry Solutions
In the food and pharmaceutical production industry, material processing procedures include unloading, storage, screening, impurity removal, ingredients, mixing and packaging, etc. For powders, granules and tablets, Wijay has solved the automated production needs of many food and pharmaceutical companies with clean industrial design and precise batching accuracy.
Wijay Material Automation Expert
Wijay produces pneumatic conveying systems, automatic batching systems, food and pharmaceutical production lines and supporting equipment
Food and Pharmaceutical Industry Cooperation ases
It has 5 internationally leading production lines with a production capacity of up to 220 tons/day. The material automation system designed by Wijay for this project can handle 76.8% of the total production raw materials. The system involves 3 types of powder and 5 types of fluid raw materials, such as flour, powdered sugar, syrup, oil, water and other raw materials. The system includes the feeding, storage, temperature control, screening, transportation, weighing and measurement, and formulation of raw materials. Management and traceability functions.
Wijay's innovation and minimalist design have enabled Hamasaki's entire plant to save more than 3 million yuan in material procurement costs, reduce material waste, and reduce operator wages throughout the year, and the return on investment time is within 3 years.
The automated material processing system designed by Wijay Company can handle 76.8% of the total production raw materials. The system can not only ensure the safety of materials but also save a lot of transportation, storage, filtration, screening and other costs. The automated material handling system handles three types of flour and five types of fluid raw materials, including shortening and butter that have extremely high temperature requirements, as well as 84-degree syrup with extremely high viscosity.
The system includes a powder raw material processing module and a fluid raw material processing module, as well as a CIP cleaning system and a constant temperature module for hot and cold water materials.
1. Products require many types of materials. There are more than 20 different kinds of large and small ingredients. The formulas are flexible and changeable, covering the formulas of more than ten products.
2. Large ingredient weighing range: minimum value is 0.008kg, maximum value is 33kg.
3. The batching speed is required to be high: 3.5 minutes per batch.
4. Material properties vary greatly: white sugar, edible salt, citric acid, sodium nitrite, monosodium glutamate, soybean protein, corn starch, jade fruit powder, monascus red yeast, geranium leaf powder, glucose, vitamin C, etc. are easy to absorb moisture and easily Handling of corrosive and explosive materials.
For this project, Weijie's professional technical team clearly divided the different material handling tasks, conducted a comprehensive analysis, in-depth research and discussion on the technical requirements, and designed a machine based on the material properties such as poor fluidity, easy moisture absorption, easy corrosion, and explosiveness. A complete set of solutions was finally recognized by customers.
The customer project currently has 2 internationally advanced bread and 4 cake production lines, with a production capacity of up to 300T per day. The main raw materials required for this production base are 3 types of flour and 7 types of fluid raw materials, including extremely sensitive yeast solution and fresh egg liquid. The automated material processing system that Wijay is responsible for this time needs to be responsible for all the matters of receiving, storing, screening, filtering, conveying, and measuring 10 kinds of raw materials. The system can also control the temperature of related materials and control the use of each production line. Amount and overall dosage were analyzed statistically.
The customer's factory is located in Jiangmen City, Guangdong Province. It has a number of internationally advanced biscuit and cake production lines with a production capacity of up to 700T per day. The production base has advanced design concepts and high-standard automation requirements. The automatic feeding system for preserved fruit/glucose syrup materials designed by our company for the customer's factory provides 9 mixing pot usage points. The system adopts an automatic heat preservation and heating control system, which not only ensures The materials are transported smoothly, and the required materials are automatically and accurately measured and transported according to the customer's needs. The conveying capacity reaches 8T/H.
The customer's factory is a new production base invested in Jiangsha Industrial Park, Jiangmen City, Guangdong Province. It has a number of internationally advanced biscuit production lines with a production capacity of up to 260T per day. The production base has advanced design concepts and high-standard automation requirements. The customer inspected multiple projects of our company and recognized our extremely reliable system design, and finally chose to cooperate with our company. The automated material processing system designed by our company for the customer's factory can handle 76.8% of the total raw materials produced in the factory. The system can not only ensure the safety of the customer's materials, but also save a lot of costs in material transportation, storage, filtration, screening, etc.
The customer's factory is a production base located in Dongcheng District, Dongguan City, Guangdong Province. This system is used in the entire production base to grind sugar powder. The frosting sugar capacity is up to 10T/H. It can provide sugar powder with different particle sizes. The entire system only requires 2 workers. Perform operations.
Wijay’s long-term Cooperative Customers
What Customers Say About Us
The pneumatic conveying system has performed well in our company's industry applications, effectively solving the industry's pain points in the raw material transportation and product distribution process. Efficiency, closure, flexibility and automation provide us with great convenience, which not only improves production efficiency, but also reduces labor costs and environmental pollution.
Wijay's automatic batching system automates and intelligentizes the production process. It improves production efficiency, reduces labor costs, and also ensures product quality and health safety.
The food production system ensures the hygiene and safety of our food while improving production efficiency. The closed design avoids the risk of material contamination and cross-contamination, and meets the food industry's requirements for high quality and efficiency.
After our company uses the pneumatic conveying system, it has achieved high efficiency, flexibility and environmental protection, helping us realize the automation and intelligence of the production process. It reduces manual intervention and improves production efficiency, while the closed design also ensures product quality and safety.
